5-10 TPH Commercial Feed Plant
Floor Space: ≥80 ㎡
Breeding Scale: 4,000-8,000 pigs; 30,000-80,000 chickens; or commercial fish/cattle farms
Application Scenarios: Commercial animal feed mills; exclusive processing centers for large farms; regional feed brand production bases
Requirement of Operators: 4 to 6 people, need to have a feed processing license (some areas)
Major Certifications: ISO/CE/SONCAP/SGS
Animal Feed Processing Plant Equipment Recommendation
Industrial Animal Feed Processing Line
A 5–10 tons per hour animal feed mill offers the ideal balance between high output, energy efficiency, and long equipment lifespan. Designed for automated, continuous production, this feed mill system covers the entire process—from raw material handling, grinding, and batching to conditioning, pelleting, cooling, screening, and packaging—ensuring stable, dense, and high-quality feed pellets for poultry, cattle, pigs, sheep, and aquatic animals.
Each stage is fully integrated and PLC-controlled to ensure 24-hour continuous operation, consistent pellet quality, and maximum output efficiency.
8ton Animal Feed Pellet Production Plant| Technical Parameters | |
|---|---|
| Production Capacity | 5–10 tons per hour (TPH) |
| Pellet Diameter | 2–12 mm (adjustable, suitable for different animal feed formulas) |
| Operating System | Fully automatic PLC control with centralized monitoring and intelligent alarm |
| Operating Personnel | Only 3–4 workers are required to operate the entire line |
| Design Features | PLC + HMI central control, supporting formula management, batch records, and remote diagnostics |
Raw materials are pre-cleaned before entering the grinding system. The ground material is elevated to batching bins via bucket elevators. The electronic weighing system automatically measures ingredients according to the preset formula and feeds them into a high-efficiency mixer for uniform blending.
After mixing, the material is conveyed to the conditioner, where steam is introduced for preheating and softening, improving the pelleting quality and digestibility.
Conditioned feed is then evenly delivered by a frequency-controlled feeder into the ring die pellet mill, forming smooth and durable pellets.
Pellets are cooled by a counterflow cooler, screened by a vibrating or rotary screener, and automatically packed by the weighing and sealing system. Recycled fines and oversized pellets are returned to the production loop, achieving a closed and efficient material cycle.
| Equipment Name | Quantity | Function Description |
|---|---|---|
| Hammer Mill | 1 | Crushes various grain materials with uniform particle size and high efficiency |
| Batch Batching System (with Electronic Scale) | 1 Set | Automatic weighing and precise formulation to reduce manual errors |
| High-efficiency Mixer | 1 | Mixing uniformity CV ≤5%, ensuring consistent feed composition |
| Conditioner + Feeder | 1 Set | Steam conditioning improves pellet maturity and storage stability |
| Ring Die Pellet Mill | 1 | High-density pelletizing system suitable for continuous heavy-load operation |
| Elevating and Conveying Equipment | Several Units | Enables automatic transfer of materials and pellets between processing sections |
| Counterflow Cooler + Rotary Screener | 1 | Rapid cooling and screening, temperature difference ≤5℃ |
| Automatic Packaging System | 1 | Performs automatic weighing, sealing, and bag stacking to enhance efficiency |
| Central Electrical Control System (PLC + Touch Screen) | 1 | Real-time monitoring, automatic alarms, and intelligent management |
✅ Core Technologies and Advantages
- Fully Automated Control
Smart PLC-based automation enables unattended operation from grinding to packaging, improving consistency and safety.
- Energy-Efficient Production
Optimized motor and process design reduce power consumption by up to 20% per ton, ensuring a superior energy-to-output ratio.
- Flexible Plant Layout Options
Choose between three-layer steel structure or single-floor streamlined layout based on factory height and material flow.
- Durable Construction & Easy Maintenance
Core components are made of alloy or stainless steel, offering low wear and long service life.
- Efficient Dust Control System
Equipped with bag dust collectors and air networks, reducing emissions and improving working conditions.
- Modular Expansion Design
Supports easy addition of powder feed or premix lines for future production scale-up.
With high productivity, automation, and energy efficiency, the 5–10 TPH feed mill is the top choice for investors aiming to scale up their feed mill business with stable production, consistent pellet quality, and long-term profitability.
Pellet Feed Mill Plant Projects Showcase
Animal Feed Mill Design and Layout
For medium to large-scale feed mill projects, the focus lies on fully automated, continuous production and optimized plant layout. This capacity range is suitable for regional feed suppliers, large farming groups, and commercial feed producers, offering both operational efficiency and scalability.
| Functional Area | Main Equipment | Layout Type | Key Design Points |
|---|---|---|---|
| Raw Material Receiving and Cleaning Area | Bucket Elevator, Pre-cleaner, Magnetic Separator | Independent Dust-proof Area | Supports both bulk and bag feeding, reduces external impurities |
| Grinding System | Hammer Mill Group, Pulse Dust Collector | Dual Grinding Lines or Single Line with Dual Bins | Automatic feeding and pneumatic conveying, high grinding precision |
| Batching and Mixing Area | Automatic Batching System, Double-shaft Paddle Mixer | Located in the middle floor | Computer-controlled batching with an accuracy of ±0.2% |
| Pelletizing System | Twin Ring Die Pellet Mill, Conditioner, Steam System | Independent Anti-vibration Platform | Supports flexible raw material ratios and improves pellet forming rate |
| Cooling and Screening Area | Counterflow Cooler, Vibrating Screener | Located below the pelletizing section | Pellet moisture ≤12%, powder content ≤2% |
| Automatic Packaging and Storage Area | Automatic Weighing & Packaging Machine, Conveyor, Palletizer | Near Discharge Outlet | Continuous discharge, intelligent bagging and stacking system |
Standard Layout Flow
Raw Material Receiving → Cleaning → Grinding → Batching & Mixing → Pelleting → Cooling & Screening → Automatic Packaging → Finished Product Storage
| Item | Value Range |
|---|---|
| Output Capacity | 5–10 tons/hour |
| Occupied Area | 120–200 m² |
| Building Height | ≥10 m |
| Annual Output (based on 300 working days) | 15,000–30,000 tons |
| Operating Staff | 3–4 persons |
| Total Installed Power | 180–250 kW |
| Control System | PLC automatic control |
| Dust Emission Concentration | ≤15 mg/m³ |
✅Summary of Feed Pellet Plant Layout Advantages
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Production efficiency increased by 25–35% compared with 3–5 TPH feed lines.
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Lower dust emission and more stable operation.
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Higher degree of automation, reducing labor and maintenance costs.
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Scalable design, suitable for both commercial feed businesses and large-scale livestock enterprises.
Professional Layout Highlights
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Modular Zoning + Vertical Structure
The factory adopts a “top-level raw material feeding → middle-level pelleting → bottom-level packaging” layout, maximizing gravity flow to reduce energy use and improve transfer efficiency.
Recommended building height: ≥10 meters, floor area: 120–200 m².
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Full Automation and Digital Control
PLC + HMI system for real-time monitoring of batching ratios, pelleting temperature, and cooling duration.
Supports remote control, production data recording, and ERP system integration.
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Energy-Saving Design
Integrated steam boiler system improves thermal efficiency by 12–18%.
Centralized dust collection and enclosed conveying minimize air pollution and improve the working environment.
Variable frequency motors and energy recovery systems further reduce total power consumption by 15–20%.
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Expandable Capacity
Designed with future expansion interfaces—add another pellet mill or batching bin to increase output to 12–15 TPH.
Compatible with various feed formulas (poultry, livestock, ruminant, and fish) by adjusting dies and recipes.
